How to Install Waterproof Cable Glands Step by Step for IP68 Protection
Learn how to install waterproof cable glands with step-by-step guides for IP68 sealing using nylon brass or stainless steel glands from GHX.
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In industrial and construction projects, Waterproof Cable Gland are essential components that ensure the safety and stable operation of cables. Whether facing rain and dust in outdoor environments or dealing with explosive hazards in dangerous areas, choosing the right cable gland is crucial. Today, let’s explore two common types of cable glands—waterproof cable glands and explosion-proof cable glands. What are their differences, and which one suits your project better? Let’s dive in.
A waterproof cable gland mainly prevents water and dust from entering cable connections, protecting cables and equipment. As the name suggests, it focuses on the “waterproof” function. It is commonly used in outdoor or humid environments such as construction sites, outdoor equipment, and underground pipelines. Typical materials include plastic and nylon, known for being lightweight and corrosion-resistant, which is ideal for everyday protection.
Its protection rating is often IP68, meaning it can withstand prolonged submersion in water.
| Feature | Description |
|---|---|
| Material | Plastic, Nylon |
| Protection Level | IP68 or below |
| Suitable Environment | Outdoor, humid, dusty |
| Main Function | Waterproof, dustproof |
| Applicable Industries | General industry, construction, telecommunications |
Waterproof cable glands are easy to install and generally more cost-effective, perfect for places where waterproofing is needed but there is no explosion risk.
If a waterproof cable gland is like a “raincoat” for cables, an explosion-proof cable gland is their “armor.” It is specially designed for hazardous environments such as oil refineries, chemical plants, and mines, effectively preventing sparks and explosions caused by cables. Explosion-proof cable glands are usually made of metal such as stainless steel, brass, or carbon steel, offering durability and resistance to corrosion and high temperatures.
| Feature | Description |
|---|---|
| Material | Stainless steel, carbon steel, brass |
| Certification | 3C certification, explosion-proof certificates |
| Suitable Environment | Oil, chemical, mining, explosive areas |
| Main Function | Waterproof, dustproof, explosion-proof |
| Applicable Industries | High-risk industrial environments |
Explosion-proof glands comply with strict safety standards to maximize security even in extreme conditions.
| Difference | Waterproof Cable Gland | Explosion-Proof Cable Gland |
|---|---|---|
| Material | Mainly plastic or nylon | Mainly metal (stainless steel, brass) |
| Function | Waterproof and dustproof | Waterproof, dustproof, and explosion-proof |
| Certification | Usually no explosion-proof certification | Must have explosion-proof certification |
| Application | General industrial, construction, telecom | Hazardous explosive areas like chemical and oil |
Clearly, your choice depends on your environment and safety needs.
| Key Aspect | Details |
|---|---|
| Sealing Structure | Rubber seals, waterproof rating up to IP68 |
| Material Durability | UV-resistant, anti-aging plastic or nylon |
| Installation | Standard threaded for easy assembly |
| Cable Size Compatibility | Supports diverse cable diameters |


Find the perfect Waterproof Cable Gland for your project today.Protect your cables with certified waterproof and explosion-proof glands.
Explosion-proof glands come with critical features, including:
| Technical Feature | Description |
|---|---|
| Flameproof Structure | Tight sealing to block sparks |
| Corrosion Resistance | Metal surface treated to prevent corrosion |
| High-Temperature Resistance | Stable under extreme heat |
| Certification | Complies with IECEx, ATEX, and other standards |
When selecting a cable gland, consider:
| Factor | Waterproof Cable Gland | Explosion-Proof Cable Gland |
|---|---|---|
| Environment | Outdoor, humid, dusty | Hazardous, explosive |
| Material | Plastic, Nylon | Stainless steel, carbon steel |
| Installation | Standard installation | Strict compliance needed |
| Certification | No explosion-proof certification needed | Must have explosion-proof certification |
| Budget | Economical | Higher cost |
Choosing the right cable gland not only ensures equipment safety but also protects lives and property. If you need customized waterproof or explosion-proof cable gland solutions for your projects, contact us today! Our expert team is ready to assist you in securing every cable connection.
Waterproof cable glands are ideal for outdoor humid environments, construction sites, telecom base stations, and other places needing dust and water protection but no explosion risk.
Common certifications include 3C, IECEx, and ATEX, which prove that the products have passed rigorous testing to ensure safety in explosive environments.
Generally, no. Explosion-proof glands have stricter design and materials to meet safety requirements, making waterproof glands unsuitable in hazardous conditions.
Check the IP rating on the product, such as IP68 indicating dustproof and long-term waterproofing. Always look at technical specs from the manufacturer.
Ensure the seal is intact, tighten properly to avoid moisture ingress, and install according to guidelines to extend product life.