A 1/2 inch NPT cable gland is the most mis-ordered entry size in the catalogue, and the reason is in the name. The half inch is a nominal pipe size: it was never the thread diameter and it is not the hole. The thread measures 21.34 mm across its large end, 1.34 mm more than an M20 and 0.66 mm less than an M22 — close enough to both that fitters try, and far enough that neither works. Standard values below come from ASME B1.20.1; the rest from this site’s M and PG tables.
The number is inherited. NPT sizes descend from iron pipe practice, where the nominal figure referred to a bore and the thread was cut outside it. A thread outside a bore must be larger than the bore, so every size sits one step above its name: half inch pipe carried a bore near 12 mm and a thread a little over 21 mm.
| NPT size | Thread O.D. at large end | Threads per inch | Pitch |
|---|---|---|---|
| 1/4 inch | 13.72 mm | 18 | 1.41 mm |
| 3/8 inch | 17.15 mm | 18 | 1.41 mm |
| 1/2 inch | 21.34 mm | 14 | 1.81 mm |
| 3/4 inch | 26.67 mm | 14 | 1.81 mm |
| 1 inch | 33.40 mm | 11.5 | 2.21 mm |
No single diameter describes a tapered thread. On NPT the flank closes at 1 in 16 on diameter, so across a 15 mm thread the outside diameter shrinks by about 0.94 mm from large end to small end. That is a third of the entire gap between an M20 and an M22, produced by sliding a caliper along one component.
A measurement is only comparable when taken at the same place twice, and on NPT that place is set by hand-tight engagement, not by wherever the jaws land. Measured at the nose, a 1/2 inch thread reads about half a millimetre under 21.34 mm, and a hole ordered from that number will not start. Metric work has no such failure: a straight thread is one diameter throughout.
An NPT entry accepts two hole preparations, which are not variants of one another. The first is a tapped and reamed tapered hole cut with a 1/2-14 NPT tap to the depth that brings the thread to its gauge plane. The second is a plain clearance hole with a locknut behind the wall, for sheet too thin to contain a taper.
| Preparation | Hole | Wall needed | What seals it | How it fails |
|---|---|---|---|---|
| Tapped and reamed | 1/2-14 NPT tap, full depth | Thick enough for full engagement | Thread flanks plus sealant | Tap stops short, gland engages three or four turns |
| Clearance plus locknut | 21.5 mm or larger | Thin sheet | Washer at the face | No straight section for the locknut to bear on |
The clearance figure is the one written down wrongly. A clearance hole must clear the large end, so it starts at 21.5 mm, not at the 20.2 mm carried over from M20 work because both entries sound “about 20”. A 20.2 mm hole will not take a 21.34 mm thread: the gland sits on the face like a cap.
Turned around, the error is quieter and worse. An M20 gland drops into a tapped 1/2 inch NPT hole and turns two or three times before the taper closes on it, which feels like a fit and leaks on the first wet day. Both directions are common on mixed panels; the full relationship is in this hole size chart.
The thread never touches the cable. The cable is gripped by an insert inside the body, and the insert sets the range on the datasheet. Two suppliers can ship the same 1/2 inch NPT gland with ranges four millimetres apart, because they put different bodies behind the same thread: the thread decides the panel, the insert decides the cable.
| Equivalent body | Cable range | Filet O.D. | Mounting hole | Thread length GL | Spanner |
|---|---|---|---|---|---|
| M20 | 6 mm to 12 mm | 20 mm | 20 mm to 20.2 mm | 8 mm | 22 mm |
| PG13.5 | 6 mm to 12 mm | 20.4 mm | 20.4 mm to 20.6 mm | 8 mm | 22 mm |
| M22 | 10 mm to 14 mm | 22 mm | 22 mm to 22.2 mm | 8 mm | 24 mm |
| PG16 | 10 mm to 14 mm | 22.5 mm | 22.5 mm to 22.7 mm | 9 mm | 24 mm |
Which of those bands a 1/2 inch NPT entry delivers depends on the insert behind it, which is why “what cable does a 1/2 inch NPT gland take” has no standard answer: the reply has to be a range plus a hole, not a size. The M20 brass body and the PG13.5 equivalent show the two bands side by side on the same 20 mm class of entry.
| Entry | Filet O.D. | Mounting hole | Difference from 1/2 inch NPT |
|---|---|---|---|
| 1/2 inch NPT | 21.34 mm | Tapped, or 21.5 mm clearance | — |
| M20 | 20 mm | 20 mm to 20.2 mm | 1.34 mm smaller |
| PG13.5 | 20.4 mm | 20.4 mm to 20.6 mm | 0.94 mm smaller |
| M22 | 22 mm | 22 mm to 22.2 mm | 0.66 mm larger |
| PG16 | 22.5 mm | 22.5 mm to 22.7 mm | 1.16 mm larger |
The closest number is M22 at two thirds of a millimetre, which sounds like a margin and is not one. A 1/2 inch NPT thread advances 1.81 mm per turn and an M22 advances 1.5 mm, so the pair never tracks: it binds on the second turn and a fitter who keeps turning cuts a new thread in the softer part. Whether substitution can ever be defended also depends on where each system seals, the subject of this NPT and metric comparison.
ASME B1.20.1 defines a hand-tight engagement length for every NPT size, and for 1/2 inch it is 0.53 inch: about 13.6 mm, or roughly seven and a half turns of a 14 TPI thread. That is not a torque value. It is the distance the thread must travel before the joint reaches its gauge plane, and it sets the wall a tapped entry requires.
Seven and a half turns cannot be cut into a 3 mm sheet: there is not enough material to contain the taper, so at the small end no full flanks are left and the joint holds almost nothing. That is where a clearance hole and a locknut is correct — and also where the locknut needs a straight section to bear on, which a fully tapered gland does not provide. On a thin wall the workable answers are an adapter to a straight thread or a different entry, not a locknut forced onto a taper.
Dry threads. An NPT joint with clean, dry threads leaks at the flank. Sealant is part of the sealing system here, not an accessory — the exact opposite of the metric rule, where tape on the thread is a defect.
Too much tape. Four or five wraps stop loading the thread and start loading the enclosure boss; on a cast boss the ear can crack, on a welded boss the weld takes the load. Two or three wraps in the direction of the helix, first thread bare, seals the joint without preloading the wall.
Chasing the wrong leak. Water appears at the entry, so the fitter adds tape and torque. The path was the insert six millimetres further out. A taper also starts loosely by hand, which reads as correct alignment: a gland can begin cross-threaded and only bind on the third turn.
A thread callout specifies a thread, not ingress protection, temperature or corrosion; those come from the body and the seal. A gland described only as “1/2 inch NPT” is a third of a specification, and an NPT thread on a stainless body behaves very differently on a coastal plant.
IP68 is where this bites hardest, because IP68 is a placeholder rather than a number: the rating means nothing until a depth and a duration are attached. The graded positions used on this site are 1.5 m for 30 minutes, 2 m for 24 hours as the standard claim, 5 m for 72 hours for marine and tunnel work, and 10 m for 168 hours on request. A gland quoted as “IP68” without one of those pairs is an unverified claim.
Temperature ceilings follow the body: PA66 nylon −40 °C to +100 °C, brass −40 °C to +120 °C, SS304 or SS316L −40 °C to +200 °C. North American hazardous locations expect an NPT entry; the EU equivalent is ATEX or IECEx on an M or PG entry, so a project spanning both needs two part numbers, not one adapter.
The catalogue on this site is built on M and PG threads, and a 1/2 inch NPT requirement is quoted as a thread option rather than picked off a shelf. That makes the content of the enquiry matter more, not less. The metric and PG dimension sets themselves are in this thread size chart.
| Item | What to state | Why it changes the part |
|---|---|---|
| Fil | 1/2-14 NPT, taper to ASME B1.20.1 | Stops 1/2 inch BSP being supplied; BSP is 20.96 mm at 14 TPI with a 55° flank |
| Hole preparation | Tapped, or clearance plus locknut | Decides whether a straight section is needed behind the taper |
| Wall thickness | Millimetres at the entry | Sets whether a tapped entry is possible at all |
| Cable O.D. | Measured, not nominal | Sets the insert and therefore the cable range |
| Insert material | EPDM, silicone or nitrile | Temperature and chemical compatibility |
| Ingress protection | Depth and duration, not just IP68 | Turns the rating into something a test report can confirm |
| Body material | Nickel-plated brass, SS304 or SS316L | Sets the temperature ceiling and the corrosion class |
| Documents | CE, RoHS, REACH and the IP test report | Defines what the project file has to contain |
| Quantity | Pieces per size | 1,000 pieces per size avoids tooling cost; stainless and Ex sizes start at 300 |
Nine lines replace the three-line enquiry that usually arrives, and they cover the three items behind most re-quotes: wall thickness, measured cable diameter and the depth behind IP68.
No. The NPT thread measures 21.34 mm at its large end against 20 mm for the M20. An M20 clearance hole of 20.2 mm will not accept the NPT gland. The two get confused only because both sound like “about 20 mm”.
Only as a clearance hole with a locknut, never as a tapped hole. A clearance hole must clear the 21.34 mm large end, so 21.5 mm is the practical minimum. A tapped entry is cut with a 1/2-14 NPT tap, where a 21 mm drill plays no part.
The thread does not set it. On bodies of this diameter the insert ranges are typically 6 mm to 12 mm or 10 mm to 14 mm, and the datasheet is the only authority. Ask for range and insert material together.
The standard hand-tight engagement is 0.53 inch, about 13.6 mm or seven and a half turns, where the thread reaches its gauge plane. Three or four turns means the hole is shallow, the thread was cross-started, or the parts are not the same thread. Sealant corrects none of those.
No, and they are not close. BSP in 1/2 inch is 20.96 mm outside diameter at 14 threads per inch with a 55° flank and a parallel profile; NPT is 21.34 mm at 14 TPI with a 60° flank and a 1 in 16 taper. They start on each other and leak.
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