The PG25 cable gland is a 15 to 22 mm part on a 32 mm thread, and on those numbers alone it cannot be told apart from the metric gland beside it. Every dimensional column matches. What separates the two is not in the table at all, and that is the point of this page: at this size the choice is made by what the cable is carrying, not by what the calliper says.

PG25 also sits where shielded motor cable becomes routine, so the standard and EMC versions have to be considered together.

The Numbers That Define a PG25 Gland

Fifteen to twenty-two millimetres is a wide band, and the width is deliberate. Seven millimetres of clamp travel covers four-core cable from about 2.5 mm² to 16 mm², which is why this size is stocked rather than selected case by case. Where the band gets difficult is at its ends, and the lower end is the harder one.

Fifteen Millimetres Is a Hard Edge

PG25 starts at 15 mm and the sizes below it stop at 14 mm. PG19 and M25 both clamp 10 to 14 mm, and PG21 clamps 13 to 18. So a 14.5 mm cable falls between the two, and a 15 mm cable sits exactly on the lower limit of this gland.

The limit is written as a range, but it is not a comfortable operating point. A seal that closes at its minimum has the least rubber under compression and the least tolerance for an out-of-round sheath or a damaged jacket. A cable measuring 14.7 mm at one point along its length will not seal reliably in a 15 mm gland.

Treat the first half millimetre of any range as a warning rather than an allowance. For a cable at 15 to 15.5 mm the useful question is whether PG21 at 13 to 18 mm gives a better position in its band, not whether PG25 will accept it. It will accept it. That is not the same as sealing it.

Three Parts in the 15 to 22 mm Band

The catalogue offers three glands for this cable band, and they are closer together than at any other size in the series.

Six columns and one difference: the thread form, plus a single millimetre of diameter in the case of M33. Two of the three share a hole outright, so a through hole at 32 to 32.2 mm takes either PG25 or M32 without modification. There is no cable in the band that one takes and the others refuse.

Stated plainly: at 15 to 22 mm, thread and cable diameter are not the deciding variables. The hole in the panel and the thread used elsewhere in the plant have already decided them, and once those are fixed the dimension table has nothing further to say.

What the Table Does Not Describe

If the dimensions cannot choose between these parts, the decision has to come from somewhere else, and at this cable band that somewhere is usually the shield. PG25 is the size at which shielded motor and drive cable becomes routine: a four-core screened cable for a 7.5 to 15 kW motor lands squarely in the 15 to 22 mm range.

A standard gland seals the sheath and grips it, and does nothing with the braid or foil. An EMC gland adds a third function: a low-impedance path from the shield to the enclosure wall, so interference picked up along the cable is drained to earth instead of radiated inside the cabinet. No figure in the dimension table describes that function, which is why two glands with identical dimensions are not interchangeable products.

What the EMC Version Changes

Three features do the work, and each has a failure mode worth knowing.

The contact spring. A copper alloy spring ring sits inside the body with fingers that splay outward as the cap is tightened. Pressure comes from the spring rather than the installer’s wrist, so the contact survives vibration. The conducting chain runs spring, body, enclosure wall, and the thread is a joint in that chain, so a powder-coated enclosure needs the coating removed at the entry face or an earth tag under the body.

The open fingers. With the cap loose the fingers stay open, so the cable can be rotated and positioned without dragging the braid across the contact edges. Cheap copies close early and scrape the shield during adjustment, a defect you cannot see after assembly.

The independent fits. The cap sets the sheath seal and the spring sets the shield contact. Two separate closures on two separate diameters, which leads straight to the most common ordering error at this size.

Specify the Shield Diameter, Not Just the Cable

A PG25 gland makes two fits, and the published range describes only the first. The seal closes on the outer sheath; the spring closes on the shield underneath it. A cable with a thick jacket and a small braid can sit comfortably inside 15 to 22 mm and still present a shield diameter the spring cannot reach.

For any shielded cable, quote two measured figures: the overall sheath diameter and the shield diameter with the jacket stripped back. The first selects the size, the second confirms the gland. Suppliers who quote only the cable OD are quoting half a specification, and the missing half is the one that decides whether the shield is bonded or merely touching.

Note the body length row. The contact chamber sits behind the thread and adds length the standard part does not have, so an EMC gland in the same size is not a drop-in replacement in a shallow box. Ask for the EMC datasheet rather than assuming the standard figure applies.

Thread Length 10 mm and the Panel Stack

Ten millimetres is one more than PG21 and one less than PG29, and on a 3 mm plate with a 3 mm washer and locknut stack it leaves four millimetres of engagement. That is comfortable. On a 6 mm plate it leaves one millimetre, which is not.

Two things push this size towards a longer thread more often than the smaller sizes. The cables are heavier, so the gland is more likely to sit on a structural panel than a thin cover. And EMC glands are frequently fitted with an earth tag under the body, which is a millimetre of stack that never appears on the enclosure drawing.

The 29 mm body behind the panel is shared with M32 and M33 and is two millimetres longer than PG21. In a crowded drive cabinet that is the space the gland’s tail competes for with terminal blocks and cable duct.

Spanner 35 and the Entry Pitch

PG25 is where the spanner jumps. PG21 carries 30 and 32 mm hexes, PG25 carries a single 35 mm hex, and the next size up goes to 40. That step is larger than the thread step, and it changes how many glands fit on a plate.

Entry pitch is set by the wrench that has to swing on the largest hex, not by the thread diameter. A row of PG25 glands needs more space between centres than the 32 mm thread suggests, and on a plate designed around thread diameters the last entry in the row is the one that cannot be tightened.

The single hex also simplifies the toolkit: one wrench instead of two, and no counter-hold on a separate body hex.

Buying PG25 With or Without Shielding

The purchase order for this size needs one field that the standard catalogue does not prompt for, and that is the shielding requirement.

Our PG25 cable gland page carries the stainless version for outdoor and washdown service, and the EMC cable gland range covers the shielded version from M12 to M63 and PG7 to PG48, with the same mounting holes as the standard series so an existing entry can take either. Background on how the spring terminates a braid is in our guide to EMC cable glands and the 360 degree shield termination article.

Minimum order quantity for brass is normally 1,000 pieces per size with no tooling charge, and trial orders of 100 to 500 pieces are usually accepted at a slightly higher unit price. Stainless steel starts at 300 pieces per size.

الأسئلة المتداولة

What size hole does a PG25 cable gland need?

32 to 32.2 mm. That is the thread outside diameter plus about two tenths of a millimetre of clearance.

What cable does a PG25 gland take?

15 to 22 mm sheath outside diameter. Treat the lower half millimetre as a warning rather than an allowance, because a seal at its minimum has the least tolerance for an out-of-round sheath.

Is PG25 the same as M32?

Dimensionally yes: cable range, thread outside diameter, hole size, thread length, bonding length and spanner all match. The thread forms do not, so locknuts and adapters are not interchangeable, and an M32 will not enter a tapped PG25 entry.

When should I use the EMC version instead?

Whenever the cable carries a shield that has to be bonded, which at this size usually means a motor or drive cable. The standard gland leaves the braid to the installer, and a pigtail connection loses shielding effectiveness at exactly the frequencies that matter.

Why does the EMC gland need a different body length?

The 360 degree contact spring sits in a chamber behind the thread, which adds length the standard part does not have. The mounting hole is unchanged, but the space needed behind the panel is not. Ask for the EMC datasheet for the exact figure.